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Weifang Chenxing Power Equipment Co., Ltd.
Address: No. 3177 Yuehe Road, Weifang Economic Development Zone, Shandong
Contact person: Manger Fu
Phone: +86 13205368911
Tel.: +86-536-6932111
Elimination of collision of Weifang Weichai diesel engine parts
During operation, the parts of Weifang Weichai diesel engine collide and make abnormal noise. What is the reason? The following is an introduction to the diagnosis and elimination of the impact sound of Weifang Weichai diesel engine parts.
For the diagnosis and elimination of the impact sound of Weifang Weichai diesel engine parts, first determine the abnormal sound parts by auscultation, such as cylinder head, cylinder block, gear chamber, supercharger, etc., and then determine the fault parts according to the sound.
1. Abnormal noise at cylinder head:
A. Check whether the valve spring is broken. If it makes a "click, click" sound after breaking, it should be replaced;
B. Weifang Weichai diesel engine makes a rhythmic sound of "Pa, Pa". Judge whether the valve sounds and adjust the valve clearance;
C. If the valve seat ring or valve is broken, with obvious noise and a large amount of black smoke, stop the machine for inspection and maintenance in time;
2. Abnormal noise at cylinder block:
A. At the camshaft, the sound is dull, rhythmic and accompanied by vibration, which is the knocking sound of camshaft;
B. Weifang Weichai diesel engine makes the sound of "Dang, Dang", which is most obvious when the vehicle is cold. Generally, the piston knocks the cylinder, which can be judged by stopping the cylinder; In winter, when the machine is just started, sometimes it will knock on the cylinder, which will disappear with the increase of temperature, so you don't have to pay attention to it;
C. Weifang Weichai diesel engine makes a "boast" sound, which is most obvious from idle speed to medium speed. Yellow metal powder can be found when preventing oil from coming out, indicating that the connecting rod small end bushing is worn, and the corresponding parts can be repaired or replaced according to the situation;
D. The sound of Weifang Weichai diesel engine is dull, which is most obvious at medium speed. White metal powder can be found when preventing oil from coming out. Check the big end of connecting rod and repair or replace corresponding accessories as appropriate;
E. The sound of the machine is dull and even shakes, which is most obvious when accelerating suddenly. White metal powder can be seen when draining the oil. Check the main bearing of the crankshaft; Repair or replace corresponding accessories as appropriate;
3. Abnormal noise from the gear chamber of Weifang Weichai diesel engine:
The gear chamber makes abnormal noise. Generally, the gear of the transmission system fails. Loosen the plug of the oil filler. If you can hear an obvious "Hua, Hua", it indicates that the gear clearance is too large; If you hear the sound of "choking, choking", it means that individual teeth of the gear are damaged and impact occurs.
4. Abnormal noise from supercharger:
After the diesel engine runs for a long time, the compressor housing and turbine housing of the supercharger are too dirty, the flow channel is blocked, and the supercharger makes a sharp sound, which should be cleaned and maintained. If the bearing, compressor impeller or turbine is damaged, repair or replace it.
5. Abnormal noise at the air compressor:
A. The cylinder block bolts or cylinder head bolts or the fixing bolts of the air compressor are loose and need to be tightened;
B. If the intake and exhaust valve of the air compressor is loose, it will make a snap sound. Check and repair the cylinder head of the air compressor;
C. The clearance between the main shaft diameter and bearing bush of the air compressor, the connecting rod shaft diameter and bearing bush, the small end pin hole of the connecting rod and the piston pin is too large or worn, and white metal powder can be seen in the oil discharge, which should be disassembled, inspected, repaired or replaced.
When Weifang Weichai diesel engine produces abnormal noise due to part impact, we should first judge the cause of the fault according to the characterization phenomenon, and then eliminate the fault.